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  4. If you cannot meet the rules, change them

If you cannot meet the rules, change them

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  • 7 73Zeppelin

    I think it would, and because of the use of a composite material, the total weight of aluminum mesh + composite would still be less than that of solid aluminum construction. Grounding could easily be done by fixing electrical equipment at designated grounding points on the mesh. It is a process that is already used on military aircraft - I believe they laminate the mesh onto the composite.

    K Offline
    K Offline
    KaRl
    wrote on last edited by
    #18

    73Zeppelin wrote:

    because of the use of a composite material, the total weight of aluminum mesh + composite would still be less than that of solid aluminum construction

    Good luck with the metallic meshing when you'll have to do some maintenance after a lightning strike.

    73Zeppelin wrote:

    . Grounding could easily be done by fixing electrical equipment at designated grounding points on the mesh

    There is way to much current to use the metallic meshing - It would not be able to dissipate the power, and it would be good for the carbon around. There's around 1MW of electricity produced in today's aircrafts, and it's growing.

    73Zeppelin wrote:

    I believe they laminate the mesh onto the composite.

    It can be also coated on the surface. New technologies are also develop to 'chemically' depose a metallic layer on top of the carbon panel.

    The law, in its majestic equality, forbids rich and poor alike to sleep under bridges, to beg in the streets, and to steal their bread Fold with us! ¤ flickr

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    • R Rob Graham

      As I thought. You have no source to cite, and are indeed just sharing your usual ignorance of the facts with us.

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      KaRl
      wrote on last edited by
      #19

      Don't forget to tale the blue one.

      The law, in its majestic equality, forbids rich and poor alike to sleep under bridges, to beg in the streets, and to steal their bread Fold with us! ¤ flickr

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      • K KaRl

        I would like to see the design of the future A350 first. Nowadays everything is driven by marketing. Building such planes using massively composite materials is an argument for commercials, it is not an engineer choice.

        The law, in its majestic equality, forbids rich and poor alike to sleep under bridges, to beg in the streets, and to steal their bread Fold with us! ¤ flickr

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        L Offline
        Lost User
        wrote on last edited by
        #20

        Ka?l wrote:

        composite materials is an argument for commercials, it is not an engineer choice.

        Bollocks. Fibre composites are extraordinary (and BTW I was a mechanical engineer before I decided to waste my life in computers). While dural is damn tough, you just cant beat FRPs.

        Morality is indistinguishable from social proscription

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        • S Stuart Dootson

          While this does paint the FAA as a bunch of cowboys, there are (as always) unstated/unanswered questions that may indicate this action isn't unreasonable.

          1. What are the EASA standards for this subject - are they more or less stringent than what the FAA a) currently imposes, and b) what they intend to regress to?
          2. The statement "To this day, we have not had one manufacturer that has been able to demonstrate compliance with that rule" is made. That surprised me, until I saw that even the A380 was certified before this rule came into force - given that a fair amount of the A380 is made (like the Dreamliner) of composites, the two probably aren't that far apart in terms of lightning protection

          Ka?l wrote:

          Planes made of aluminum are Faraday cages and are very safe against lightning, when planes made of composite materials are not. When a lightning strikes a carbon-made section, it makes a hole in it.

          Composite parts have been flying for a long time. Can you really make that statement with 100% confidence? Are you a materials/aeronautical engineer?

          Java, Basic, who cares - it's all a bunch of tree-hugging hippy cr*p

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          R Offline
          Reagan Conservative
          wrote on last edited by
          #21

          Just a side note --- the B-2 bomber is an all-composite (I believe) aircraft. To date, AFAIK, there have been no lightning tragedies regarding this aircraft. And it has been flying for a number of years.

          AF Pilot

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          • K KaRl

            73Zeppelin wrote:

            because of the use of a composite material, the total weight of aluminum mesh + composite would still be less than that of solid aluminum construction

            Good luck with the metallic meshing when you'll have to do some maintenance after a lightning strike.

            73Zeppelin wrote:

            . Grounding could easily be done by fixing electrical equipment at designated grounding points on the mesh

            There is way to much current to use the metallic meshing - It would not be able to dissipate the power, and it would be good for the carbon around. There's around 1MW of electricity produced in today's aircrafts, and it's growing.

            73Zeppelin wrote:

            I believe they laminate the mesh onto the composite.

            It can be also coated on the surface. New technologies are also develop to 'chemically' depose a metallic layer on top of the carbon panel.

            The law, in its majestic equality, forbids rich and poor alike to sleep under bridges, to beg in the streets, and to steal their bread Fold with us! ¤ flickr

            7 Offline
            7 Offline
            73Zeppelin
            wrote on last edited by
            #22

            I think the problem has already been solved. 1. http://www.compositesworld.com/articles/lightning-strike-protection-for-composite-structures.aspx[^] 2. http://www.newscientist.com/article/mg18625061.600-striking-planes.html[^] 3. http://www.youngeagles.org/questions/afmviewfaq.asp?faqid=566[^]

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            • S Stuart Dootson

              KaЯl wrote:

              I'm an engineer with a background in mechanics, materials and structure calculations

              Similar to most mechanical and structural engineers - still doesn't qualify them to speak authoritatively about the specifics of that subject.

              KaЯl wrote:

              Weldon, a 46-year veteran of Boeing and a pioneer in aerospace design

              Who, according to various sources never worked on composites. Way to stay up with the state of the art. Oh, and he might just have an axe to grind, given he was fired from Boeing for "threatening the life of a supervisor". Still, we wouldn't want to let anything get in the way of a good conspiracy theory, would we.

              Java, Basic, who cares - it's all a bunch of tree-hugging hippy cr*p

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              K Offline
              KaRl
              wrote on last edited by
              #23

              Stuart Dootson wrote:

              still doesn't qualify them to speak authoritatively about the specifics of that subject.

              Please, what are your qualifications?

              The law, in its majestic equality, forbids rich and poor alike to sleep under bridges, to beg in the streets, and to steal their bread Fold with us! ¤ flickr

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              • R Reagan Conservative

                Just a side note --- the B-2 bomber is an all-composite (I believe) aircraft. To date, AFAIK, there have been no lightning tragedies regarding this aircraft. And it has been flying for a number of years.

                AF Pilot

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                Dan Neely
                wrote on last edited by
                #24

                IIRC there's a copper faraday cage underneath the outer shell.

                Today's lesson is brought to you by the word "niggardly". Remember kids, don't attribute to racism what can be explained by Scandinavian language roots. -- Robert Royall

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                • L Lost User

                  Ka?l wrote:

                  composite materials is an argument for commercials, it is not an engineer choice.

                  Bollocks. Fibre composites are extraordinary (and BTW I was a mechanical engineer before I decided to waste my life in computers). While dural is damn tough, you just cant beat FRPs.

                  Morality is indistinguishable from social proscription

                  K Offline
                  K Offline
                  KaRl
                  wrote on last edited by
                  #25

                  fat_boy wrote:

                  Fibre composites are extraordinary

                  Who said they are not? They are just suited yet to build entirely a commercial aircraft, they are way too many problems not faced to make a safe design for now. I'm not claiming that their mechanical properties are not interesting, even if one could raise question about the studies related to fatigue - for instance how can you preemptively detect micro-cracks in carbon? I say that carbon based materials are not ready to replace aluminum in commercial flights because some other aspects (electrical, thermal, maintenance) are not prospected enough.

                  The law, in its majestic equality, forbids rich and poor alike to sleep under bridges, to beg in the streets, and to steal their bread Fold with us! ¤ flickr

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                  • K KaRl

                    Thanks for your comment, it add a lot to the talk as usual. Now please take your pills.

                    The law, in its majestic equality, forbids rich and poor alike to sleep under bridges, to beg in the streets, and to steal their bread Fold with us! ¤ flickr

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                    Oakman
                    wrote on last edited by
                    #26

                    Ka?l wrote:

                    it add a lot to the talk as usual

                    It certainly did. Rob answered the single-most important question that would have occurred to anyone after your rant.

                    Jon Smith & Wesson: The original point and click interface Algoraphobia: An exaggerated fear of the outside world rooted in the belief that one might spontaneously combust due to global warming.

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                    • K KaRl

                      Stuart Dootson wrote:

                      the weight advantage is very significant

                      This advantage will disappear when you will have to add all the extras to compensate for all the lost properties of metal-based designs.

                      The law, in its majestic equality, forbids rich and poor alike to sleep under bridges, to beg in the streets, and to steal their bread Fold with us! ¤ flickr

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                      Oakman
                      wrote on last edited by
                      #27

                      Ka?l wrote:

                      This advantage will disappear when you will have to add all the extras to compensate for all the lost properties of metal-based designs

                      All these stupid American designers. So easy for you to show them up.

                      Jon Smith & Wesson: The original point and click interface Algoraphobia: An exaggerated fear of the outside world rooted in the belief that one might spontaneously combust due to global warming.

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                      • K KaRl

                        Don't forget to tale the blue one.

                        The law, in its majestic equality, forbids rich and poor alike to sleep under bridges, to beg in the streets, and to steal their bread Fold with us! ¤ flickr

                        O Offline
                        O Offline
                        Oakman
                        wrote on last edited by
                        #28

                        Ka?l wrote:

                        Don't forget to tale the blue one.

                        Just like Heinze. You had a dream and when you woke up you needed to share your new 'reality.'

                        Jon Smith & Wesson: The original point and click interface Algoraphobia: An exaggerated fear of the outside world rooted in the belief that one might spontaneously combust due to global warming.

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                        • K KaRl

                          fat_boy wrote:

                          Fibre composites are extraordinary

                          Who said they are not? They are just suited yet to build entirely a commercial aircraft, they are way too many problems not faced to make a safe design for now. I'm not claiming that their mechanical properties are not interesting, even if one could raise question about the studies related to fatigue - for instance how can you preemptively detect micro-cracks in carbon? I say that carbon based materials are not ready to replace aluminum in commercial flights because some other aspects (electrical, thermal, maintenance) are not prospected enough.

                          The law, in its majestic equality, forbids rich and poor alike to sleep under bridges, to beg in the streets, and to steal their bread Fold with us! ¤ flickr

                          7 Offline
                          7 Offline
                          73Zeppelin
                          wrote on last edited by
                          #29

                          Ka?l wrote:

                          I say that carbon based materials are not ready to replace aluminum in commercial flights because some other aspects (electrical, thermal, maintenance) are not prospected enough.

                          That's ridiculous. They're used in military grade aircraft.

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                          • K KaRl

                            73Zeppelin wrote:

                            because of the use of a composite material, the total weight of aluminum mesh + composite would still be less than that of solid aluminum construction

                            Good luck with the metallic meshing when you'll have to do some maintenance after a lightning strike.

                            73Zeppelin wrote:

                            . Grounding could easily be done by fixing electrical equipment at designated grounding points on the mesh

                            There is way to much current to use the metallic meshing - It would not be able to dissipate the power, and it would be good for the carbon around. There's around 1MW of electricity produced in today's aircrafts, and it's growing.

                            73Zeppelin wrote:

                            I believe they laminate the mesh onto the composite.

                            It can be also coated on the surface. New technologies are also develop to 'chemically' depose a metallic layer on top of the carbon panel.

                            The law, in its majestic equality, forbids rich and poor alike to sleep under bridges, to beg in the streets, and to steal their bread Fold with us! ¤ flickr

                            O Offline
                            O Offline
                            Oakman
                            wrote on last edited by
                            #30

                            Provide a site where these declarations can be checked - or a book - anything. . .I guess you can't.

                            Jon Smith & Wesson: The original point and click interface Algoraphobia: An exaggerated fear of the outside world rooted in the belief that one might spontaneously combust due to global warming.

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                            • 7 73Zeppelin

                              I think the problem has already been solved. 1. http://www.compositesworld.com/articles/lightning-strike-protection-for-composite-structures.aspx[^] 2. http://www.newscientist.com/article/mg18625061.600-striking-planes.html[^] 3. http://www.youngeagles.org/questions/afmviewfaq.asp?faqid=566[^]

                              K Offline
                              K Offline
                              KaRl
                              wrote on last edited by
                              #31

                              - First link: look at the strike test impact (http://www.compositesworld.com/uploadedimages/Publications/CW/Articles/Internal/1366-b.jpg): The damages are reduced, they are not suppressed. Imagine also what will be the maintenance after a lightning strike (every 1000h for a plane). - Second link: the solution on the Typhoon is what I was saying: a metallic layer on the the surface of the plane: you loose then some of the weight you gain by using composite - Third link: WTF? Lightning strike and composites is not a solved problem, see http://www.dcs.eads.net/1024/de/career/jobmarket/jobmarket_search/Stellensuche?job=4923F808C7F55D36E1000000C2CE163F[^]

                              The law, in its majestic equality, forbids rich and poor alike to sleep under bridges, to beg in the streets, and to steal their bread Fold with us! ¤ flickr

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                              • K KaRl

                                Stuart Dootson wrote:

                                still doesn't qualify them to speak authoritatively about the specifics of that subject.

                                Please, what are your qualifications?

                                The law, in its majestic equality, forbids rich and poor alike to sleep under bridges, to beg in the streets, and to steal their bread Fold with us! ¤ flickr

                                S Offline
                                S Offline
                                Stuart Dootson
                                wrote on last edited by
                                #32

                                Aside from working on safety-critical avionics systems (including some work on their reaction to EMI events) for almost 20 years?

                                Java, Basic, who cares - it's all a bunch of tree-hugging hippy cr*p

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                                • 7 73Zeppelin

                                  Ka?l wrote:

                                  I say that carbon based materials are not ready to replace aluminum in commercial flights because some other aspects (electrical, thermal, maintenance) are not prospected enough.

                                  That's ridiculous. They're used in military grade aircraft.

                                  K Offline
                                  K Offline
                                  KaRl
                                  wrote on last edited by
                                  #33

                                  73Zeppelin wrote:

                                  They're used in military grade aircraft

                                  Has a military aircraft to transport safely hundreds of passengers? Do military aircraft have to be as reliable as their civilian counterparts? Haven't military aircrafts any problem with their composite parts? - IIRC an unexpected problem of electrical reaction between the carbon and the metallic layers led to the destruction of F/A18 tails for instance.

                                  The law, in its majestic equality, forbids rich and poor alike to sleep under bridges, to beg in the streets, and to steal their bread Fold with us! ¤ flickr

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                                  • 7 73Zeppelin

                                    I don't see any moral hazard here on the part of the aircraft companies, either. If they were to allow lightning susceptible aircraft onto the market, they would lose their business after the first lightning related disaster. There would be no logic behind producing an aircraft that is vulnerable to a lightning strike, not even for short-term profit motives. Doesn't make any sense - it's not like they could divest themselves from such a problem and just ignore it. It would threaten their existence. I also think it is a problem that has already been solved through the incorporation of laminated aluminum mesh. No conspiracy here that I see.

                                    K Offline
                                    K Offline
                                    KaRl
                                    wrote on last edited by
                                    #34

                                    73Zeppelin wrote:

                                    Doesn't make any sense

                                    :laugh: You're still like a 2007 Greenspan, you think the system works. Some prefer deliver a product on schedule avoiding penalties and make a product recall later.

                                    73Zeppelin wrote:

                                    not even for short-term profit motives

                                    Even if it means the dissmissal of the 787 and the consequent fall of Boeing?

                                    73Zeppelin wrote:

                                    It would threaten their existence

                                    If Boeing does not produce a 787 soon, it will threaten its existence.

                                    The law, in its majestic equality, forbids rich and poor alike to sleep under bridges, to beg in the streets, and to steal their bread Fold with us! ¤ flickr

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                                    • S Stuart Dootson

                                      Aside from working on safety-critical avionics systems (including some work on their reaction to EMI events) for almost 20 years?

                                      Java, Basic, who cares - it's all a bunch of tree-hugging hippy cr*p

                                      K Offline
                                      K Offline
                                      KaRl
                                      wrote on last edited by
                                      #35

                                      Did that give you an experience on composite material properties?

                                      The law, in its majestic equality, forbids rich and poor alike to sleep under bridges, to beg in the streets, and to steal their bread Fold with us! ¤ flickr

                                      1 Reply Last reply
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                                      • S Stuart Dootson

                                        Aside from working on safety-critical avionics systems (including some work on their reaction to EMI events) for almost 20 years?

                                        Java, Basic, who cares - it's all a bunch of tree-hugging hippy cr*p

                                        O Offline
                                        O Offline
                                        Oakman
                                        wrote on last edited by
                                        #36

                                        Stuart Dootson wrote:

                                        Aside from working on safety-critical avionics systems (including some work on their reaction to EMI events) for almost 20 years?

                                        As the Warcraft computer would have it: "Karl has been pwned."

                                        Jon Smith & Wesson: The original point and click interface Algoraphobia: An exaggerated fear of the outside world rooted in the belief that one might spontaneously combust due to global warming.

                                        1 Reply Last reply
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                                        • K KaRl

                                          73Zeppelin wrote:

                                          They're used in military grade aircraft

                                          Has a military aircraft to transport safely hundreds of passengers? Do military aircraft have to be as reliable as their civilian counterparts? Haven't military aircrafts any problem with their composite parts? - IIRC an unexpected problem of electrical reaction between the carbon and the metallic layers led to the destruction of F/A18 tails for instance.

                                          The law, in its majestic equality, forbids rich and poor alike to sleep under bridges, to beg in the streets, and to steal their bread Fold with us! ¤ flickr

                                          J Offline
                                          J Offline
                                          J4amieC
                                          wrote on last edited by
                                          #37

                                          KaЯl wrote:

                                          Has a military aircraft to transport safely hundreds of passengers

                                          Sometimes, yes. Think personnel transport, large-scale evac and um, extraordinary rendition ;)

                                          KaЯl wrote:

                                          Do military aircraft have to be as reliable as their civilian counterparts

                                          I would say absolutely! If not more so. The military have the same duty of care as an airline operator.

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